名稱 | 參數(shù) |
2.超強(qiáng)的輸出扭矩,確保在不同地質(zhì)狀況下完成施工;Super output torque ensure to finish the construction under different geological condition.
3.柴油機(jī)具有自動(dòng)加速/降速功能,使燃油耗費(fèi)下降5-10%; diesel motor has the function to increase and reduce speed, which makes the oil cost down 5-10%
4.液壓系統(tǒng)采用進(jìn)口液壓系統(tǒng)主控回路、先導(dǎo)控制回路,實(shí)現(xiàn)各工況負(fù)荷下的最佳匹配;液壓泵、液壓馬達(dá)、液壓閥及管接頭全部采用進(jìn)口品牌,實(shí)現(xiàn)了系統(tǒng)的高可靠性。
Hydraulic system is applied by import main control loop and forerunner control loop to make the best match under any condition; hydraulic pump, hydraulic motor, hydraulic valve and pipe joint are all imported from brand products, which makes the system high reliability.
5.入巖旋挖鉆機(jī),最大加壓力達(dá)到230kN;The most applying pressure of rotary drilling rig into the rock can reach 230KN.
6.采用入巖動(dòng)力頭,使鉆機(jī)鉆進(jìn)普通鉆機(jī)無法鉆進(jìn)的巖層,可以鉆進(jìn)單軸抗壓強(qiáng)度不大于50 MPa的巖層??商峁┏掷m(xù)穩(wěn)定加壓力,提高工作效率。先進(jìn)的加壓系統(tǒng)使鉆機(jī)鉆進(jìn)時(shí)桅桿的穩(wěn)定性大大提高,巖層對(duì)鉆機(jī)的反作用力大部分會(huì)被加壓系統(tǒng)內(nèi)部吸收。
Power head is strong to drill into the rock which can not be drilled by normal drilling rig; it can drill the rock which the uniaxial compressive strength is less than 50MPA. Continuous Stability applied pressure can improve work efficiency. Advanced pressure applying system improves the stablability greatly; the reaction force can be absorbed by the system itself.
operation – Most qualified operation cabin is helpful for improving the max. limited productivity.
防傾翻、防落物的鋼件焊接結(jié)構(gòu) Steel welded structure for anti dumping and anti falling
駕駛室的玻璃為安全玻璃,門的開度為180°,設(shè)有全開定位機(jī)構(gòu),并可在車的上、下位置解鎖;門上窗為滑移窗。The Cab glass is safety glass. The door can be opened 180 ° and has a full positioning mechanism which can be unlocked in the upper and lower positions; door’s window is the sliding window
優(yōu)越的全方位視野Excellent all-round visibility
可提高駕駛員的自信和生產(chǎn)效率,并進(jìn)一步降低操作的安全隱患;無須傾斜身體就可清楚地看到鉆具的作業(yè)狀況;后視窗和錐形設(shè)計(jì)的發(fā)動(dòng)機(jī)罩提供后方良好的視野。
Improve the driver's confidence and production efficiency and further reduce the security risks of the operation; can clearly see the operating status of the drill without tilting the body; hood rear window and tapered design of motor cover provide good rear vision.
發(fā)動(dòng)機(jī)Engine
采用國(guó)際領(lǐng)先水平的超強(qiáng)力、大扭矩、電控、直噴、渦輪增壓、中冷型動(dòng)力系統(tǒng)。高效的渦輪增壓功能提升了發(fā)動(dòng)機(jī)的性能和功率;獨(dú)特的空壓設(shè)備可在高原上正常工作;直噴式電控噴油提供精確的噴油量,節(jié)能降耗;高效的燃燒室可實(shí)現(xiàn)低油耗、低排放、低噪音下的大功率輸出。
Adopt the international advanced level of super-strong, high-torque, electronic control, direct injection, turbocharged, in cold type power system. Efficient turbo features to enhance the performance and power of the engine; a unique Pneumatic equipment can operate normally in plateau; direct injection electronically controlled fuel injection provides precise fuel injection volume, energy saving; efficient combustion chamber can be realized low fuel consumption, low emission, low noise but high power output.
重量輕,設(shè)計(jì)緊湊;低振動(dòng),環(huán)保型;低燃費(fèi),低成本,維護(hù)保養(yǎng)方便;余力大,高功率,高耐久性,高性能,高附加價(jià)值。The light weight, compact design; low vibration, environmentally friendly; low fuel consumption, low cost, easy maintenance; spare capacity, high-power, high durability, high-performance, high-value-added.
控制系統(tǒng)Control system
基于CAN-BUS的電氣控制系統(tǒng)在發(fā)動(dòng)機(jī)的監(jiān)控、機(jī)器工況動(dòng)作控制、虛擬儀表顯示、故障檢測(cè)、報(bào)警及信息顯示等方面實(shí)現(xiàn)智能化控制。關(guān)鍵元器件全采用國(guó)際知名品牌。
Electrical control system based on CAN-BUS controls intelligently on engine monitoring, machine condition & motion control, virtual instrument display, fault detection, alarm and information display. The key components are all of internationally renowned brands.
1) 電液控制的有效結(jié)合effective combination of electro-hydraulic control
全面負(fù)責(zé)對(duì)發(fā)動(dòng)機(jī)、液壓泵、液壓閥和整機(jī)的復(fù)合控制,及對(duì)發(fā)動(dòng)機(jī)、液壓系統(tǒng)、工作狀態(tài)進(jìn)行整機(jī)運(yùn)行狀態(tài)全面檢測(cè)和保護(hù)。由電氣設(shè)備檢測(cè)設(shè)備的工況,并根據(jù)施工工藝要求驅(qū)動(dòng)液壓和機(jī)械設(shè)備的動(dòng)作。
Overall responsibility for the compound control of engine, hydraulic pumps, hydraulic valves and machine, and comprehensive detection and protection for operation of the machine state such as engines, hydraulic systems, work status. Test the equipment condition by the electrical equipment, and drive the action of the hydraulic and mechanical equipment according to the construction process requirements
2) 人機(jī)交互技術(shù)human-computer interaction techniques
界面直觀、實(shí)時(shí)的顯示機(jī)器作業(yè)工況信息。設(shè)備與操作人員的人機(jī)交互方式直接關(guān)系到設(shè)備的使用性能,更多的信息顯示有助于操作人員及時(shí)了解旋挖鉆機(jī)的工況,并做出正確的判斷和調(diào)整。通過按鍵操作,完成工作狀態(tài)選擇、工作參數(shù)設(shè)定、輸入輸出信號(hào)的在線調(diào)試、系統(tǒng)標(biāo)定、設(shè)備故障診斷查詢。系統(tǒng)安全可靠、性能穩(wěn)定、界面友好,操作簡(jiǎn)單方便,具有智能化作業(yè)的特點(diǎn)。
The intuitive interface, real-time display of the machine operating conditions. Equipment and operating personnel, human-computer interaction is directly related to the use of equipment performance and more information to help the operator to keep abreast of the rotary drilling rig working conditions and make the right judgments and adjust. By key operation to complete the work state selection, operating parameters setting, the input and output signal line debugging, system calibration, fault diagnosis query. The system is safe and reliable, stable performance, friendly interface, easy to operate, has the characteristics of intelligent job.
3)智能故障診斷技術(shù)Intelligent Fault Diagnosis
故障診斷裝置通過循回檢測(cè)的方式檢測(cè)發(fā)動(dòng)機(jī)、液壓系統(tǒng)、控制系統(tǒng)的各項(xiàng)技術(shù)參數(shù),來判斷鉆機(jī)的工作是否正常,在出現(xiàn)故障時(shí)及時(shí)控制停機(jī),給出故障代碼,防止對(duì)機(jī)器造成較大的破壞。
Fault diagnosis device is detected by the back detection way of the engine, hydraulic system, technical parameters of the control system, to determine whether the rig work well or not. Control downtime and give the fault code in the event of failure in time in order to prevent greater destruction to the machine.
4)發(fā)動(dòng)機(jī)泵功率控制技術(shù)engine pump power control technology
采用閉環(huán)控制,工作中,控制系統(tǒng)根據(jù)發(fā)動(dòng)機(jī)的功率和負(fù)載的變化,自動(dòng)調(diào)節(jié)液壓泵的吸收功率的大小,使發(fā)動(dòng)機(jī)和泵的功率達(dá)到最優(yōu)化匹配。系統(tǒng)采取分段功率控制,根據(jù)具體的工作狀況設(shè)定發(fā)動(dòng)機(jī)的工作能力,減輕發(fā)動(dòng)機(jī)的工作強(qiáng)度,使發(fā)動(dòng)機(jī)穩(wěn)定運(yùn)行在經(jīng)濟(jì)工況點(diǎn)上。
Using closed-loop control operation, the control system according to the power of the engine and the load changes, automatically adjust the size of the hydraulic pump absorbing horse power, the engine and the pump power to achieve optimal matching. Take graded power control set, depending on the working conditions of the engine's ability to work, to reduce the intensity of the work of the engine, the engine and stable operation point of the economic conditions.
5)自動(dòng)調(diào)垂控制技術(shù)automatic vertical control technology
自主成功研制旋挖鉆機(jī)自動(dòng)垂直調(diào)整功能,功能模塊集成于主控系統(tǒng)內(nèi),對(duì)控制精度,成本及與鉆機(jī)主控系統(tǒng)的結(jié)合有極大的提升。
Independent successful development of rotary drilling rig automatic vertical adjustment function, the function module is integrated within the main control system to improve greatly of control accuracy, cost and with the combination of the rig master system.
6)桅桿自動(dòng)起落控制技術(shù)mast automatic landing control technology
根據(jù)旋挖鉆機(jī)桅桿的角度反饋,自動(dòng)調(diào)整桅桿的升、降和左右糾偏,在無人操作的情況下也能自動(dòng)升起桅桿并調(diào)整為鉛直狀態(tài)。并可通過參數(shù)設(shè)置來改變自動(dòng)起桅和自動(dòng)落桅的速度和同步性。
Feedback based on the angle of the rotary drilling rig mast, automatically adjusts the mast up, down and around corrective, in the case of unmanned operation can automatically rise mast and adjust the vertical state. And set parameter to change automatically the mast speed and synchronization of the mast automatically up and down.
液壓系統(tǒng)Hydraulic system
主油路采用了先進(jìn)的負(fù)流量控制,實(shí)現(xiàn)了流量的按需供應(yīng)。在此基礎(chǔ)上疊加了恒功率和電氣功率越權(quán)控制,最充分的利用發(fā)動(dòng)機(jī)功率。
The main oil circuit uses the advanced negative flow control to achieve the flow demand supply. On this basis superimpose the override control of the constant power and electrical power, to make the fullest use of the engine power.
輔油路采用了國(guó)際工程機(jī)械界最為推崇的負(fù)載敏感控制系統(tǒng)。其核心元件負(fù)載敏感泵和帶有負(fù)載補(bǔ)償?shù)亩嗦窊Q向閥,實(shí)現(xiàn)泵輸出功率與各工況負(fù)荷的最佳匹配,把系統(tǒng)的傳動(dòng)效率提高到極致。
Auxiliary oil circuit adopts load sensitive control system of the most respected international construction machinery industry. The core component of the load-sensing pump and multiple valves with load compensation is the best match of the pump output power and load conditions, to increase the transmission efficiency of the system to the limit.
整機(jī)操縱上采用先導(dǎo)控制??煽康南葘?dǎo)邏輯閥塊控制著鉆機(jī)的各種動(dòng)作。先導(dǎo)控制靈活、安全、舒適、精確。最大限度地提高了旋挖鉆機(jī)的操作性、靈敏性和安全舒適性,充分體現(xiàn)了人、機(jī)、液、電的一體化。
The whole manipulation is pilot control. Reliable pilot logic valve block controls the various movements of the rig. The flexible, safe, comfortable and precise pilot control maximize the operability, sensitivity safe and comfortable of rotary drilling rig, and fully embodies the integration of operator, machine, hydraulic pressure and electricity.
先進(jìn)的控制系統(tǒng),選配國(guó)際品牌的液壓泵、液壓馬達(dá)、液壓閥、及管接頭,完美體現(xiàn)了坤宇產(chǎn)品的精髓——高可靠性!
Advanced control system, matching international brands hydraulic pump, hydraulic motor, hydraulic valves and hose fittings, perfectly embodies the essence of Kuny - high reliability!
驅(qū)動(dòng)裝置Drive unit
動(dòng)力頭Power head
超強(qiáng)的鉆進(jìn)扭矩;配置雙馬達(dá)、雙減速機(jī),動(dòng)力更為強(qiáng)勁;獨(dú)特的輪轂內(nèi)置可拆換鍵;滑輪架滑板磨損補(bǔ)償機(jī)構(gòu)技術(shù);動(dòng)力頭轉(zhuǎn)速電子分檔控制,保證整機(jī)運(yùn)行的平穩(wěn)性;采用兩組力士樂馬達(dá)、主減速箱;回轉(zhuǎn)支承的回轉(zhuǎn)通過其套筒式主軸內(nèi)牙板驅(qū)動(dòng)鉆桿旋轉(zhuǎn),實(shí)現(xiàn)鉆孔的主運(yùn)動(dòng)。
Super drilling torque with more powerful configuration of dual-motor, dual-reducer; the unique hub built shiftable key; the pulley holder skateboard wear compensation agencies technology; power head speed electronic shift control to ensure the operation of the machine smooth; using two sets of Rexroth motor, main gearbox; the main sports of drilling rod is driven by slewing ring of the main sleeve shaft together with dental board.
變幅機(jī)構(gòu)Luffing mechanism
采用平行四邊形調(diào)整機(jī)構(gòu)與三角形均載支撐架,保證桅桿移動(dòng)穩(wěn)定,使鉆具定位準(zhǔn)確又不影響垂直度;四邊形調(diào)整結(jié)構(gòu)與桅桿的連接點(diǎn)盡量靠上,以增加桅桿穩(wěn)定性;調(diào)整桅桿工作幅度及運(yùn)輸狀態(tài)時(shí)的整機(jī)高度;在變幅機(jī)構(gòu)各聯(lián)接處采用行業(yè)首創(chuàng)的新型自潤(rùn)滑軸承。
Parallelogram adjustment mechanism with triangular support frame are set to ensure the stability of the mast mobile, to drill accurate positioning without affecting the verticality; the connection point of quadrilateral adjusting structure and mast rely on as far as possible, in order to increase the stability of the mast; adjust mast amplitude and the transport state of the machine height; luffing mechanism coupling is the industry's first new type of self-lubricating bearings.
主輔卷?yè)P(yáng)Main and auxiliary hoist
采用馬達(dá)及減速機(jī),工作穩(wěn)定可靠;卷筒壓繩器防止鋼絲繩的重疊亂繩、滑脫、擠壓和磨損;采用立巴斯卷筒,保證鋼絲繩的分層卷繞,延長(zhǎng)鋼絲繩壽命。
Use motor and reducer to work stable and reliable; roll pressure rope to prevent the overlapping of steel rope, surge, extrusion and wear; Lebus reel guarantee the layered winding of the steel rope to extend the steel rope life.
桅桿
采用箱體結(jié)構(gòu),內(nèi)置隔板加強(qiáng),保證抗扭和抗彎性能;整體桅桿為三段鉸接折疊式,便于運(yùn)輸;鉆桿、動(dòng)力頭連接在桅桿左右兩側(cè)導(dǎo)軌上,對(duì)鉆孔作業(yè)起導(dǎo)向作用;采用轉(zhuǎn)盤結(jié)構(gòu),具有關(guān)節(jié)功能,機(jī)、電聯(lián)鎖限位,安全可靠;可適應(yīng)多種鉆桿的裝配,下桅桿卸除后可裝大口徑鉆斗。
Mast
Box structure, built-in partition strengthening to ensure torsional and flexural properties; the overall mast for three sections hinged folding, easy to transport; drill rod, power head connected to the mast around both sides of the rail on the drilling operations from guiding role; turntable structure, joint function, mechanical, electrical interlock limit, safe and reliable; assembly can be adapted to a variety of drill rod, large diameter drill bucket can be installed after the lower mast removable.
加壓形式
油缸加壓:加壓穩(wěn)定;
卷?yè)P(yáng)加壓:可加長(zhǎng)護(hù)筒,加壓行程大,提供雙倍加壓力,可鉆進(jìn)更硬地層。
Applying pressure form
Cylinder pressure applying: pressure applied stable;
The hoist pressure applying: can be lengthened Casings for large compression stroke, double pressure applied for drilling harder formations.
鉆桿Drill rod
摩擦式鉆桿Friction drill rod
操作簡(jiǎn)便,鉆深大(比機(jī)鎖桿層多),提鉆時(shí)無鉆桿內(nèi)外層脫鎖問題,提鉆順利;靠摩擦力向鉆具傳遞主機(jī)加壓力,下壓力較小,不適合鉆進(jìn)硬地層。鉆桿上的減振彈簧依據(jù)不同的鉆桿在放繩時(shí)的慣性力設(shè)計(jì),利于保護(hù)主機(jī)。
Easy operation, drilling deep (more layer than the mechanical lock drill rod), drill rod inner and outer layers to drill off the lock problem, to drill smooth; rely on friction to pass the pressure applied by main machine to drill bit, less down force, not suitable for drilling into hard formations. Damping spring, depending on the design of inertia force on the drill rod when loose steel rope, which will help to protect the main machine.
機(jī)鎖式鉆桿
機(jī)鎖式鉆桿抗扭能力大,向鉆具傳遞壓力大,無傳壓損失,適合鉆進(jìn)硬地層。機(jī)鎖式鉆桿采用高強(qiáng)合金管材,耐磨合金鍵條,并對(duì)加壓點(diǎn)、下管部件、擋環(huán)、傳扭點(diǎn)作特殊的設(shè)計(jì)和工藝處理。制備過程中對(duì)鉆桿關(guān)鍵件進(jìn)行全程控制,確保高可靠性和長(zhǎng)壽命。
Mechanical lock type drill rod
Machine-lock drill rod has big anti-torsion ability to pass large pressure to drill bit without any losses, suitable for drilling hard formations. The mechanical lock drill rod using high-strength alloy pipe, wear-resistant alloy key bar, and special design and process on pressure applied points, down tube parts, retaining ring, torque passed point. The key parts of drill rod are under control in the entire preparation process to ensure high reliability and long life.
鉆具Drill tools
鉆具主要有鉆斗、螺旋鉆頭、嵌巖筒鉆、離心卸渣鉆具、擴(kuò)孔鉆等,可鉆進(jìn)粘土層、砂礫層、卵石層和一定風(fēng)化程度的巖層。
Main drill tools are grouped into drill bucket, auger, rock barrel drilling, centrifugal unloading slag drill, reamer, etc., can be drilled into the clay layer, gravel, gravel layer and a certain weathering degree of rock.
單底鉆斗適合粘土、松散土和膠結(jié)較好的卵石。
Single bottom drilling bucket for clay, loose soil and well cemented pebble.
雙底鉆斗適用于卵石、凍土、強(qiáng)風(fēng)化基巖,特別適用于蒙脫土。
Double bottom drilling bucket can be used in the pebbles, permafrost and strongly weathered bedrock, especially suitable for montmorillonite.
單頭螺旋鉆頭用于巖石層和水位上土層。Single head auger is applied for rock layer and the water level on the soil.
雙頭螺旋鉆頭適合大口徑和巖石鉆孔。Double head auger suitable for large diameter of rock drilling.
巖芯鉆(筒鉆)是一種特殊鉆具,通過切割一個(gè)環(huán)形槽,巖芯就可被沖錘或螺旋鉆頭破碎。適用于大漂石或堅(jiān)硬基巖。Core drilling (barrel drilling) is a special drill, by cutting an annular groove; the core can be broken by hammer or auger. Applicable to large boulders or hard bedrock.
離心卸渣鉆具是一種小孔鉆具,適用于粘土、軟土和泥質(zhì)膠結(jié)巖層。Centrifugal unloading slag drill is a small kind of hole drilling tool, suitable for clay, soft soil and muddy cemented rock formations.
樁底的擴(kuò)大對(duì)提高樁的承載能力具有重要意義,擴(kuò)孔鉆具是這方面的有效工具。適用于土層或基巖。The expansion in the bottom of the pile is of great significance to improve the carrying capacity of the pile, reaming drill is effective tool applied to the soil or bedrock.